Some automation tasks are about velocity. Others are about security. Every so often, you get each. That’s precisely what occurred at a bakery that lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a good move rapidly. Here’s what made this such a simple win.
From ergonomic pressure to a sensible funding
This buyer makes English muffins which might be utilized in a well known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and the whole lot is tray packed. These trays will not be heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in via one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again harm but, they noticed the chance coming. Their purpose was clear: enhance security, cut back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought-about shopping for one palletizer to serve two packaging traces. However once they ran via the structure and product stream, they realized that switching between merchandise would require fast pallet substitute. Any delays would danger shutting down their packaging line.
In order that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their house and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants developed. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted companion
Their native integrator, a Robotiq Skilled Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help package deal, we stayed obtainable in case they wanted assist.
Our purpose is to assist prospects succeed, whether or not via direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the associated fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer usually pays for itself in underneath a 12 months.
While you add in extra time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second web site might have three or 4. Past that, they function different services underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are a terrific match for palletizing automation
When you’ve got ever labored in a bakery, you understand the trays. They’re giant, they stack excessive, and they’re onerous on the physique. Only one again harm might value greater than an entire palletizing system. Even earlier than accidents occur, the productiveness good points alone could make a robust enterprise case.
Palletizing automation in bakeries isn’t just about velocity. It’s about security, consistency, and conserving your folks wholesome whereas conserving your traces operating.
Remaining ideas: begin sooner, save sooner
One factor I all the time inform prospects is that this. If you’re nonetheless palletizing by hand, you’re already spending greater than it’s essential. Each day with out automation is a day you’re lacking out on financial savings and taking over pointless danger.
If you’re operating lengthy shifts, transferring heavy trays, or counting on a small crew to maintain issues transferring, now could be the time to contemplate a better method.
Need to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to seek out out in a matter of minutes!
