When security and productiveness go hand in hand

October is Protected Work Month, an ideal time to replicate on how automation could make your manufacturing facility safer and extra productive. Palletizing may be the final step in manufacturing, however it’s one of many hardest in your group.

Stacking bins, bending, lifting, twisting — hour after hour. Accidents from repetitive pressure and overexertion are among the many commonest on the manufacturing facility flooring, and so they price time, cash, and precious expertise.

That’s the place automation earns its preserve — however provided that it could work safely alongside folks.

The Hidden Price of Handbook Palletizing

A single repetitive movement may not look like a lot, however multiplied over hundreds of cycles every week, it turns into a severe danger.

• Musculoskeletal accidents from lifting and twisting
• Fatigue and pressure from repetitive motion
• Accidents from overstacked pallets or unstable hundreds

These dangers improve because the workforce ages and as factories face labor shortages that drive fewer staff to do extra. This results in unpredictable downtime, greater injury-related prices, and rising turnover.

From hazard to concord: Designing PAL Prepared for protected collaboration

PAL Prepared was designed for the true world, one the place people and robots share the identical workspace. Each element helps protected, easy interplay, with out cages or complicated obstacles.

Right here’s the way it makes human-robot collaboration worry-free:

1. Constructed on collaborative robotics

PAL Prepared makes use of a collaborative robotic (cobot) designed to function safely close to folks.

• Power and pace limits preserve motion inside protected parameters.
• Built-in security sensors detect contact or irregular resistance, stopping movement immediately.
• Rounded edges and light-weight design cut back affect dangers.

It’s automation that works with your folks.

2. Compact and contained

Security begins with simplicity. PAL Prepared has a compact footprint and retains all parts inside a clearly outlined zone. Operators can simply transfer round it with out crossing into harmful areas or tripping hazards.

The result’s a clear, organized workspace that feels protected and stays protected.

3. Good controls, predictable conduct

Each PAL Prepared comes pre-programmed and pre-tested. Which means no surprises in movement paths, speeds, or interactions.
Operators can confidently restart, pause, or alter the system utilizing an intuitive interface, with built-in security stops and clear visible indicators.

No sophisticated coding. No unsafe improvisations.

4. Compliance that goes past checkboxes

PAL Prepared meets worldwide security requirements (ISO/TS 15066 for collaborative operation).

Paired with an on-site danger evaluation, every system is absolutely assembled and able to meet your particular security requirements, so you realize it is protected from day one.

Actual outcomes: Glenhaven Meals

At Glenhaven Meals, operators had been beforehand tasked with stacking heavy bins by hand. After implementing Lean Palletizing, the corporate noticed:

• Decreased ergonomic pressure for all operators
• Constant palletizing with out downtime
• ROI in simply 13 months, because of labor financial savings and better throughput

  

“It’s a really fast, quick, easy answer, and it’s one that may be rolled out at tempo throughout a number of strains inside a manufacturing facility.”
— Ken Maguire, Managing Director, Glenhaven Meals

Lean Palletizing allowed staff to deal with higher-value duties whereas the cobot safely dealt with repetitive, bodily demanding work.

A safer path to productiveness

Automation isn’t nearly output; it’s about retaining folks protected whereas retaining manufacturing regular. PAL Prepared replaces high-risk handbook palletizing with a dependable cobot system, permitting operators to deal with higher-value, lower-risk work.

When security and productiveness align, all people wins.

Visualize PAL Prepared in your house

With the Robotiq Palletizing Match Instrument, you’ll be able to:

✅ Validate your utility in minutes
✅ Generate a customized 3D simulation of your palletizing cell
✅ Calculate ROI and payback interval together with your actual information
✅ Get a downloadable report back to share together with your group

Begin quick. Scale with confidence. 
Fill out the Palletizing Match Instrument in the present day and see if Lean Palletizing is true on your operation.