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Tuesday, August 19, 2025

What plant managers have to know earlier than automating


As a plant supervisor, you’re dealing with an industrial panorama that’s altering sooner than ever. Some challenges—like fluctuating uncooked materials prices or sudden regulatory shifts—are non permanent. These are referred to as VUCA occasions: volatility, uncertainty, complexity, and ambiguity. They will disrupt your operations, however they finally cross.

What you’ll be able to’t ignore are structural developments—the long-term shifts which might be reshaping manufacturing for good. Proper now, three developments are high of thoughts:

  • Labor shortages
  • An growing old workforce
  • Escalating labor prices

These developments aren’t going away. The truth is, they’re accelerating. If you would like your plant to take care of output, meet demand, and keep aggressive, you should take motion now, and automation needs to be a part of that plan.

 

Why you’ll be able to’t afford to attend

The manufacturing labor pool is shrinking as thousands and thousands retire throughout industrialized international locations. The Nationwide Affiliation of Producers experiences that 65% of producing managers see labor scarcity as their largest problem, with the hole projected to achieve 1.9 million unfilled jobs by 2033.

On the identical time, turnover charges are rising. Youthful employees are searching for roles which might be partaking and fewer bodily demanding. In case your plant nonetheless is determined by an plentiful provide of guide labor, you threat falling behind. Automation is now not non-obligatory.

Automation as a workforce technique

Automation isn’t about changing your folks—it’s about empowering them. When automated methods deal with repetitive or bodily demanding duties, your workforce can give attention to work that’s extra advanced, inventive, and rewarding.

This shift does greater than increase productiveness. It makes your plant a extra engaging place to work, serving to you retain expert employees in a extremely aggressive labor market.

raumland-palletizing-solution-robotiq

Defending your workforce and your backside line

Musculoskeletal issues (MSDs) are one of the widespread (and dear!) office accidents. Within the U.S. alone, office accidents value companies $167 billion in 2022. Automating high-strain duties like palletizing reduces harm threat, retains your workforce more healthy, and lowers prices from misplaced productiveness, absenteeism, and insurance coverage premiums.

A more healthy workforce means a extra environment friendly and worthwhile operation.

 

Mitigating rising labor prices

Changing a talented frontline employee now prices between $10,000 and $40,000, in line with Deloitte. In a local weather of rising wages and fierce competitors for expertise, automation helps you stabilize prices whereas sustaining output.

Collaborative robots (cobots) can ship quick ROI, streamline processes, and cut back dependence on guide labor—with out main modifications to your plant structure.

 

Constructing your automation readiness

The sooner you begin your automation journey, the higher ready your workforce can be. Abilities take time to develop, and as your folks achieve expertise, they’ll be able to deploy robots extra usually and extra successfully. In the meantime, robotic know-how will proceed to develop into simpler to make use of and extra adaptable.

At Robotiq, our Lean Robotics methodology focuses on three pillars:

  • Folks: user-friendly instruments that assist your workforce develop their expertise
  • Productiveness: streamlined deployments for fast, measurable outcomes
  • Adaptability: versatile designs that reply to altering manufacturing wants

The takeaway for plant managers

The challenges reshaping manufacturing aren’t non permanent—they’re right here to remain. Appearing now means you’re not simply maintaining, however getting forward. Automation can assist you:

  • Fill labor gaps
  • Shield worker well being
  • Management labor prices
  • Construct an adaptable, future-ready operation

The earlier you begin, the stronger your aggressive edge can be.

 

Undecided precisely the place to start out?  

We have made it extraordinarily simple to see if a Robotiq Palletizing Resolution is an efficient match on your manufacturing facility! Merely reply a collection of questions and we’ll ship you a custom-made 3D simulation and report exhibiting precisely which resolution matches your manufacturing facility house and desires in only a matter of minutes.

Robotiq Palletizing Fit Tool



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