WAAM3D, a frontrunner in Wire Arc Additive Manufacturing (WAAM) expertise, has unveiled its newest innovation, the RoboWAAM XP, at Formnext 2024. Designed for large-scale metallic additive manufacturing, the RoboWAAM XP integrates Cranfield College’s patented Chilly-Wire Gasoline Metallic Arc (CWGMA) course of, enabling deposition charges of as much as 15 kg per hour with out compromising high quality or precision.
This superior system, developed since 2018 and examined over the previous two years, expands WAAM3D’s capabilities to fulfill industrial calls for for giant, advanced metallic elements with shorter lead occasions.
Increasing Capability and Flexibility
The RoboWAAM XP incorporates a construct envelope of two x 2 x 2 meters and helps a most payload of two.1 tonnes, making it preferrred for industries requiring strong, large-scale parts. Its 8-axis movement functionality ensures it may possibly deal with geometrically advanced designs no matter payload measurement.
The system works seamlessly with quite a lot of high-performance alloys, together with iron, aluminum, nickel, and copper. Along with CWGMA, it helps MIG, MAG, and CMT welding processes by means of Fronius expertise, providing unparalleled flexibility for producers.
Boosting Productiveness and Precision
The CWGMA course of enhances productiveness by considerably rising deposition charges whereas sustaining vitality effectivity. This innovation permits sooner manufacturing with out sacrificing high quality or precision. The system integrates with WAAM3D’s proprietary WAAMPlanner for instrument path planning and WAAMCtrl for course of monitoring, guaranteeing ease of use and consistency throughout tasks.
Customers aware of WAAM3D’s present techniques will discover the RoboWAAM XP workflow intuitive, with extra instruments for information logging, visualization, and real-time course of changes.
Technical Highlights of RoboWAAM XP
- 6-axis robotic arm and 2-axis half rotator with ±0.05 mm repeatability.
- Construct envelope: 2 x 2 x 2 meters.
- Total dimensions: 5.8 x 5.2 x 4.3 meters.
- Monitoring and management instruments: Present, voltage, and soften pool monitoring through a imaginative and prescient system.
- Elective options: Fume administration, pyrometry for constant temperatures, and laser interferometry for real-time layer peak monitoring and corrections.
Business Affect and Imaginative and prescient
Dr. Jialuo Ding, CTO of WAAM3D, highlighted the importance of the RoboWAAM XP launch, stating, “This totally built-in system delivers increased productiveness whereas sustaining precision and management. It represents a pivotal second for additive manufacturing, providing options to fulfill rising industrial calls for for effectivity and high quality.”
Co-founder and Technical Director Stewart Williams, who can also be a professor at Cranfield College, emphasised the innovation behind CWGMA expertise: “The addition of a non-energized chilly wire to the GMA course of almost doubles materials deposition charges with out extra vitality enter. This stability broadens materials compatibility whereas permitting microstructure variations to fulfill particular property necessities.”
A Step Ahead for Massive-Scale Additive Manufacturing
The RoboWAAM XP displays WAAM3D’s dedication to pushing the boundaries of large-format additive manufacturing. By combining superior deposition charges with precision management, the system addresses the rising demand for large-scale metallic elements throughout sectors similar to vitality, area, marine, and mining.
As industries search to scale back lead occasions and improve materials effectivity, WAAM3D’s newest system presents a strong instrument for scaling manufacturing whereas sustaining stringent high quality requirements.
Supply: metal-am.com
