Meet Todd Borrel, a person who had an concept for his online game controller and discovered the right way to create it with 3D printing in a matter of months.
Posted on December 18, 2015
by
Erica Derrico
All of it started when Todd Borrel was enjoying a soccer recreation on his Xbox when the issue began to come up. His thumbs stored slipping on the joystick controllers inflicting his recreation efficiency to undergo. After a number of torturous video games, Borrel determined sufficient was sufficient – he was going to create one thing to resolve his drawback.
He started to consider what his resolution might be and the simplest, most value efficient method to produce it. Borrel began sketching grips on paper that might exchange his present analog sticks on his Xbox controller. He determined to name them Groove Grips. As soon as he had a strong design for his Groove Grips, it was time to look into manufacturing.
A number of choices have been explored, together with casting and molding, however all of these choices have been both very costly or time intensive. Then, Borrel found the magic of 3D printing, one thing that was far more value and time efficient. He simply wanted to show his sketch right into a 3D file.
Losing no time in any respect, Borrel bought SolidWorks, a preferred CAD design software program. Being an absolute newbie, he determined to buy lessons by means of the corporate with a purpose to be taught what he wanted to as quick as he may. Fairly quickly he had a 3D mannequin of his unique sketch. With the 3D design in hand, all he wanted subsequent was a printer.
3D Mannequin for Groove Grips
Borrel was on the hunt for the most effective 3D printer that might print his Groove Grips and match his finances. He referred to as MatterHackers and spoke with a specialist who gave him a number of completely different choices to select from. Borrel ended up deciding on the LulzBot TAZ 5 and commenced his journey in 3D printing.
Borrel started printing his unique design with the plan to only print all of his prototypes. However, when he noticed the standard the TAZ 5 may ship, he realized that he may really use 3D printing to supply his product.
A few of Borrel’s first prototypes
Groove Grips Slide Over Thumb Pads
After getting profitable prints from his unique mannequin, Borrel determined to develop to different designs for various controllers. For instance, RC truck controllers can now be up to date with Groove Grips.
RC Grips
RC Grips in use
“I wish to give everybody the precision they’re searching for it doesn’t matter what analog stick they could be utilizing. Whether or not it’s for medical doctors or those that function heavy equipment, Groove Grips can provide them higher outcomes,” stated Borrel.
The opposite focus Borrel has been engaged on is put up manufacturing of the printed Groove Grips. Utilizing MatterHackers PLA, Borrel took a while to discover a method to give the Groove Grips a shiny end. After a lot trial and error, he has discovered his solution- Plasti Dip.
“The Plasti Dip offers me simply the end I’m searching for!” stated Borrel.
To good his Groove Grips, Borrel has even been engaged on a design for manufacturing line meeting – one thing he hopes to get printed very quickly.
Borrel proves that making a product may be achieved simply when utilizing 3D printing, and, to not point out – reasonably priced. Even with the acquisition of SolidWorks, a 3D printer and supplies, Borrel nonetheless saved fairly a bit.
“I’ve saved about $100,000 – $150,000 simply by utilizing a 3D printer,” Borrel defined.
Not solely did Borrel save time and money, however he has a brand new talent to point out for it – one he picked up in a short time. Borrel is actually an ideal instance in terms of diving proper into 3D printing – when you have an concept, now you possibly can see that it solely takes a couple of steps to show your concept into one thing which you can bodily maintain and use.
For extra data on Groove Grips you possibly can go to www.groovegrips.com or take a look at Borrel’s candy video.
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