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Monday, March 9, 2026

Laser processed skinny NiO powder coating for sturdy anode-free batteries – Physics World


CO2 infra-red Laser‑modified NiO powder coating on Cu suppresses dendrite formation, and permits reversible Lithium plating and stripping over 700 steady cycles


Rechargeable batteries
Rechargeable batteries (Courtesy: iStock/Phonlamai Photograph)

Conventional lithium‑ion batteries use a thick graphite anode, the place lithium ions transfer out and in of the graphite throughout charging and discharging. In an anode‑free lithium steel battery, there isn’t any anode materials firstly, solely a copper foil. Throughout the first cost, lithium leaves the cathode and deposits onto the copper as pure lithium steel, successfully forming the anode. Eradicating the anode will increase vitality density dramatically by decreasing weight, and it additionally simplifies and lowers the price of manufacturing. Due to this, anode‑free batteries are thought-about to have main potential for subsequent‑era vitality storage. Nevertheless, a key problem is that lithium deposits erratically on naked copper, forming lengthy needle‑like dendrites that may pierce the separator and trigger quick circuits. This uneven progress additionally results in fast capability loss, so anode‑free batteries usually fail after just a few hundred cycles.

On this analysis, the scientists coated the copper foil with NiO powder and used a CO₂ laser (l = 10.6 mm) to quickly warmth the identical in a fast scanning mode to remodel it. The laser‑handled NiO turns into porous and strongly adherent to the copper, serving to lithium unfold out extra evenly. The method is quick, vitality‑environment friendly, and will be accomplished in air. Consequently, lithium ions diffuse or transfer extra simply throughout the floor, decreasing dendrite formation. The trade present density additionally doubled in comparison with naked copper, indicating higher cost‑switch behaviour. Total, battery efficiency improved dramatically. The modified cells lasted 400 cycles at room temperature and 700 cycles at 40°C, in contrast with solely 150 cycles for uncoated copper.

This easy, fast, and scalable approach affords a robust approach to enhance anode‑free lithium steel batteries, one of the crucial promising subsequent‑era battery applied sciences.

Do you wish to study extra about this subject?

Lithium aluminum alloy anodes in Li-ion rechargeable batteries: previous developments, current progress, and future prospects by Tianye Zheng and Steven T Boles (2023)

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