Find out how utilizing MatterHackers PRO Sequence 3D printer filament to create {custom} jigs and fixtures can save money and time within the manufacturing course of for any product.
Overview
Within the manufacturing surroundings, desktop 3D printing has graduated from conceptual design and prototyping to change into an important useful resource in product manufacturing. The associated fee and time financial savings gleaned from the design engineer’s desk is now being achieved on the manufacturing flooring. One instance is within the fabrication and use of 3D printed jigs and fixtures. To totally perceive this improvement, one solely wants to understand the prevalence of jigs and fixtures in product fabrication.
What are Jigs and Fixtures?
Within the widespread vernacular, jigs and fixtures are used interchangeably since they principally “maintain or information stuff.” Nevertheless, for these near and concerned in manufacturing, not a lot might be achieved with out their use. A jig (see Determine 1) is a sort of custom-made software used to regulate the placement and/or information the movement of components or different instruments. In different phrases, a jig holds the work and permits the guiding of a software. A fixture (see Determine 2) holds the work in a set location and permits for modifications to be carried out to the workpiece. Usually instances, jigs can be utilized at varied locations or stations within the manufacturing surroundings, whereas fixtures are just about designed and used for a set process or variety of duties throughout fabrication.
Determine 1: Hive Stool 3D Printed Jig (Photograph Courtesy of Troy Baverstock)
Why 3D Printed Jigs and Fixtures?
Jigs and fixtures are necessary as a result of they cut back manufacturing value, speed up product supply, and improve high quality. The discount in value is a direct results of 3D printing. Beforehand, jigs and fixtures had been designed and tooled for conventional injection molding. Now, molds are not wanted. Jigs and fixtures might be printed in a single day and the price of molds is excluded from the manufacturing equation. The utilization of high-quality supplies like MatterHackers PRO Sequence filament with tight tolerances on each diameter and ovality are key when producing jigs and fixtures that require attachment with different parts. 3D printing with PRO Sequence filament ensures precision extrusion and probably the most correct recreation of your digital design as attainable, for the most effective outcomes with the primary print.
Determine 2: PRO Sequence PLA Fixture for Carbide 3D Nomad 883 Machined Half
This relates on to the discount in manufacturing time thereby accelerating product supply. Designing for molds, tooling, and manufacturing of molds after which the eventual injection molded half delivered to the producer beforehand took days to weeks. Now jigs and fixtures might be designed and 3D printed in at some point or much less and supply the design engineer with higher latitude and suppleness in the usage of the assisted gadgets. This has led to jigs and fixtures proliferating alongside the whole manufacturing course of. Value and time are tremendously decreased and the gadgets are showing in locations or functions beforehand not sensible and even thought of. In different phrases, 3D printing lowers the edge for justifying a brand new software, which lets you deal with unmet wants all through the manufacturing course of.
Lastly, jigs and fixtures enhance product high quality. Poorly fabricated and assembled merchandise are a direct results of poorly fabricated or lack of jigs and fixtures. Your entire idea of product high quality is within the discount of defects which is reflective of jigs and fixtures. With out these assisted gadgets, extra finish merchandise would have to be reworked thus rising the price of manufacturing. Finish-users won’t settle for poorly fabricated merchandise, making high quality is an attribute that’s not solely useful however anticipated. The provision of PRO Sequence supplies at inexpensive costs in addition to excessive capability spools removes any earlier boundaries for entry into the world of {custom} jigs and fixtures. With filament manufactured to carry out on the highest stage on any 3D printer, you may start benefiting from PRO Sequence high quality in a short time in your workflow.
Determine 3: Fixture For Vacuum Cleaner Element (Photograph Courtesy of Oreck Company)
A Use Case for 3D Printer Jigs and Fixtures
One producer that has skilled the advantages of desktop 3D printing is Louis Vuitton. Louis Vuitton is a premier producer of high quality, high-end client merchandise and prides itself in its wealth of discriminating, fashion-conscious shoppers. High quality is a core goal taken to coronary heart and is clear in each step of the manufacturing course of – from materials sourcing to finish product.
Initially, injection molding and {hardware} fabrication had been limiting components on manufacturing time. Louis Vuitton modifications manufacturing strains each three to 4 months and extra time is a luxurious. Now, by 3D printing jigs and fixtures (see Determine 4), the time to fabricate has decreased by two to a few weeks. Since Louis Vuitton makes use of modular manufacturing, this has endowed the producer with the flexibleness to conduct research and to experiment in layouts and processes. This in flip reveals optimum processes which instantly impacts manufacturing high quality and time to market.
Determine 4: Louis Vuitton Material Fixture
Nevertheless, one other advantage of desktop 3D printing was quickly revealed. One of many limiting components within the manufacturing course of was the sourcing of {hardware}. Usually, the manufacturing of {hardware} would restrict the time required for product line set-up, testing and preliminary fabrication. Now with 3D printing, the shape and the issue of 3D printed {hardware} might be substituted for the end-use {hardware}, and the format and manufacturing of merchandise might start earlier within the product lifecycle (see Determine 5). These inventive functions of 3D printing are solely attainable due to the tolerances of PRO Sequence supplies. The dimensional accuracy and ovality parameters of filament corresponding to PRO Sequence PLA enable for precision additive manufacturing on par with injection-molded metallic components coming from the element producer. This together with 3D printed jigs and fixtures has decreased complete manufacturing time by three to 4 weeks. Now Louis Vuitton makes use of this further time to discover extra methods by which desktop 3D printing might be dropped at bear to enhance manufacturing.
Determine 5: Louis Vuitton {Hardware} Stand-in Fixture
Conclusion
With desktop 3D printing, the edge for justifying a brand new software or a brand new assisted machine is way decrease. Jigs and fixtures may additionally be fabricated with little to no prior expertise and with little coaching on how the method works. This, in flip, permits the producer to deal with unmet wants all through the manufacturing course of.
The message is kind of clear. Desktop 3D printing is prime time in manufacturing. Don’t be left behind.
Freedom to iterate and excellent your jigs and fixtures
Along with the tremendously decreased lead time on producing 3D printed jigs and fixtures vs conventional manufacturing a profit, however being able to regulate the design and manufacturing a brand new model in-house makes optimizing and refining your designs simpler than ever earlier than. If you function a producing workflow leveraging {custom} jigs and fixtures, new modifications might take weeks or months to implement, however with 3D printing, you may determine a necessity, regulate a instruments’ design, and have a brand new jig accessible in hours. This workflow is backed up by the constant availability of high quality filament like MatterHackers PRO Sequence supplies, which can all the time be able to ship once you want them.
