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Thursday, May 1, 2025

How a confectionery producer remodeled palletizing throughout a number of vegetation


A single automation success story can spark a metamorphosis. That’s precisely what occurred when a number one confectionery producer deployed Robotiq’s palletizing resolution in a single plant—solely to see demand for automation surge throughout a number of amenities. What began as a neighborhood challenge shortly scaled right into a standardized, company-wide rollout, unlocking effectivity, consistency, and price financial savings at each stage. Right here’s how they did it.

The corporate

For one of many largest confectionery producers within the U.S., development meant grappling with logistical bottlenecks. With a number of vegetation producing excessive volumes of products every day, palletizing turned a urgent concern. The corporate sought a scalable automation resolution that would streamline operations, reduce labor constraints, and improve effectivity throughout all areas. The problem? Making certain a easy data switch between vegetation and securing buy-in at each native and company ranges.

Napco coffee palletizer-1

Scaling past a single success

The producer initially examined a Robotiq palletizing resolution in a single plant. The outcomes spoke for themselves: quicker palletizing, lowered bodily pressure on employees, and constant efficiency. As phrase unfold by means of the corporate’s inner communication community, different vegetation took an interest. Nevertheless, scaling automation throughout a number of amenities posed new hurdles:

  • Information switch: Particular person vegetation lacked a standardized framework to undertake the answer.
  • Funding and approval: Every facility had its personal capital expenditure (CapEx) price range, creating inconsistencies in deployment.
  • Alignment with central engineering: With out company oversight, widespread adoption may result in inefficiencies.

Standardization: The key to scaling Up

Reasonably than approaching every plant individually, the Robotiq staff engaged the producer’s central engineering division. This strategic transfer offered a number of benefits:

  • Standardization: Robotiq’s modular palletizing resolution was accepted as a company-wide specification, permitting for repeatable and streamlined deployment.
  • Company-level buy-in: Central engineering secured funding for a number of areas, guaranteeing monetary feasibility.
  • Native and world assist: With a community of integration companions, Robotiq balanced standardization with localized assist, guaranteeing minimal downtime and easy adoption.

Recommendation for producers trying to scale automation

  1. Begin small, scale sensible: A profitable pilot challenge can function a proof of idea, driving curiosity throughout a number of websites.
  2. Leverage inner communication: Share wins internally—movies and testimonials assist speed up buy-in.
  3. Have interaction central engineering early: Gaining alignment with a central staff can unlock funding and guarantee a smoother rollout.
  4. Stability standardization with flexibility: A core resolution with adaptable elements (similar to grippers or conveyors) meets different plant wants.
  5. Associate for native assist: A powerful community of native integration companions ensures quick response instances and continued success. 

The underside line 

Automation at scale requires greater than only a nice product—it calls for a structured method, inner advocacy, and the best partnerships. For this confectionery producer, Robotiq’s palletizing resolution remodeled from a single-site experiment into a worldwide initiative. With standardization in place and a repeatable framework established, the corporate is well-positioned to optimize operations for years to come back.

Are you contemplating automated palletizing? Begin small, suppose huge, and let Robotiq show you how to scale.



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