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Hill Aerospace Museum Makes use of 3D Printing to Exchange Out of date Plane Elements


Hill Aerospace Museum has applied 3D scanning and printing expertise to fabricate hard-to-find parts for its plane assortment. The museum invested $6,000 within the expertise, which has decreased mission prices by 80% and eradicated months of trying to find out of date elements.

Hill Aerospace Museum Uses 3D Printing to Replace Obsolete Aircraft PartsHill Aerospace Museum Makes use of 3D Printing to Exchange Out of date Plane Elements
John Sluder, Hill Aerospace Museum exhibit specialist, talks about one of many 3D printers the museum acquired to revive elements and to boost displays Sept. 12, 2025, at Hill Air Power Base, Utah. The expertise has delivered an 80% value financial savings and saved tons of of hours per mission. (Credit score: U.S. Air Power, Cynthia Griggs)

“Guaranteeing historic accuracy is on the forefront in restoration and displays,” stated Brandon Hedges, museum restoration chief. “Our precedence is to seek out the traditionally correct half; if we’re unable to seek out the proper half, that’s after we flip to trendy expertise to recreate our half for visible functions.” The group first researches and makes an attempt to find authentic elements by the aviation group earlier than creating reproductions.

Museum intern Holly Bingham defined that the scanner captures detailed measurements of present parts. “It takes cautious changes, appropriate lighting, and regular actions to create the proper mannequin. These fashions can then be 3D printed to switch the delicate or lacking parts of a aircraft,” she stated. The museum tracks all reproduced elements so originals will be put in in the event that they grow to be out there later.

A 3D-printed turbosupercharger cooling cap for a B-24 Liberator sits within the higher turbosupercharger, with the unique cap under, on the Hill Aerospace Museum, Hill Air Power Base, Utah, Sept. 12, 2025. The museum’s restoration facility bought 3D scanners and printers to assist in-house preservation when authentic elements can’t be discovered. (Credit score: U.S. Air Power, Cynthia Griggs)

Past plane restoration, the expertise serves sensible museum operations. Exhibit specialist John Sluder famous that 3D printing has been used to create static signal mounts with printed toes that stop metal base plates from sliding on concrete flooring. “What excites me most is that 3D printing isn’t simply serving to us restore plane elements,” Sluder stated. “It’s giving us instruments to resolve on a regular basis challenges within the museum, from protecting displays protected to creating signage extra versatile.”

Supply: hill.af.mil

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