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Friday, October 24, 2025

Arun Jeldi’s American Dream: the Velo3D CEO on The place the Firm, and Metallic 3D Printing, are Headed – 3DPrint.com


“I’ve a plan for 2050,” Dr. Arun Jeldi advised me, “for a way Velo3D can continue to grow by that point, and longer. I would like Velo3D to be a century-old firm sometime.”

In an trade the place typically it appears downright not possible to guess what’s going to occur the following quarter, that’s fairly an announcement. However the best way the CEO stated it, I believed him.

I’d simply interviewed Jeldi and three different leaders from Velo3D the week previous to get an in-depth grasp on how the corporate has pivoted since Jeldi took maintain of the corporate’s reins firstly of 2025. Each previous to and in the course of the interview, the opposite members of the Velo staff urged me to talk to Jeldi one-on-one.

Velo3D helps create area know-how.

Very early on in our dialog, I noticed why they’d pushed for that: the man’s compelling. Once more, nobody can actually say, at this level, how rapidly the additive manufacturing (AM) trade will develop in the long term, and that makes it reasonably troublesome to guess how profitable any given firm shall be. Nevertheless, I do suppose that the angle Jeldi brings to the desk is nice for Velo3D, and it would simply be precisely what the metallic AM market wants proper now:

“I’ve a method,” Jeldi asserted firstly of our interview. “From day one once I stepped into manufacturing, my concept was to construct an ecosystem of assorted hubs for the bigger provide chains that I seen as goal markets. So I noticed my mission as making a vertically built-in community of firms, from conventional manufacturing to AM.”

Jeldi, whose background is initially in well being care, began to spend money on that portfolio of producing firms in 2021 with Lite Magnesium Merchandise, which manufactures magnesium components for varied sectors, together with aerospace and protection. In 2023, he acquired Crown Magnesium, which extracts the aspect from ore, and based Arrayed Additive, which develops AM functions for aluminum and magnesium components.

As I famous within the earlier interview with the Velo3D staff, it was as a part of Arrayed Additive that Jeldi first encountered Velo — as a buyer. Jeldi was so impressed with the corporate that, when he discovered later that 12 months that Velo3D was open to being acquired, he jumped on the alternative, in the end taking a giant stake in a debt-for-equity swap.

The potential synergies between Velo3D and the opposite firms in Dr. Jeldi’s portfolio are notably intriguing in a context the place reshoring continues to be highlighted as a precedence by U.S. policymakers and main firms: maybe above all, by the Division of Protection (DoD), considered one of Velo3D’s most necessary prospects. Velo3D was the primary large-format metallic AM OEM to prioritize manufacturing its machines within the U.S. However true resilience should consider each hyperlink in a given provide chain, and that’s exactly what Jeldi has his sights on:

“I don’t consider in setting limitations for what we will do, which is why I view all the businesses in my portfolio as hubs in a broader ecosystem. That is most necessary within the strategically important sectors that Velo3D excels at servicing, whether or not it’s area/protection/aerospace, or semiconductor gear.

“However you possibly can’t begin with the machines. Once you’re making an attempt to construct that type of manufacturing community, the very first thing you must have a look at is your feedstock. If you wish to enhance the gross margins and web income of a producing firm, that every one is dependent upon your uncooked materials prices.”

Velo3D Sapphire 3D printer.

For Jeldi, that rationale yields two associated key angles from which to strategy market penetration. First, you must determine a approach to decrease feedstock prices. Along with Velo3D’s synergy with Crown Magnesium, this explains why the corporate has struck offers, together with the five-year provide contract with Amaero Worldwide for refractory metals and titanium alloys. These types of strategic partnerships allow Velo3D to get superior work performed on creating functions, in the end decreasing the prices for the end-user. (That is additionally the precept underlying the corporate’s Fast Manufacturing Options (RPS) enterprise mannequin, whereby Velo3D develops functions in collaboration with prospects after which prints the related components with its personal manufacturing capability.)

Refractory alloy powders. Picture courtesy of Amaero.

The opposite angle entails sticking to the applying courses the place the upper value of AM is much less of a difficulty:

“Aerospace firms don’t make 1,000,000 planes per 12 months,” Jeldi identified. “They make extra like a whole lot. That’s an ideal output stage for additive. And so they are inclined to have a lot higher-value, far more complicated components than the automotive trade, as an example.

“If aerospace components can typically value $20,000, whereas automotive components value extra like $200, you clearly need to use your print capability for the aerospace half. Plus there are additionally the nationwide safety implications which matter far more for sectors like aerospace and protection, and semiconductor gear, that give larger incentives to prospects in these verticals to pay extra for components with decrease lead occasions, that are produced domestically, or by strategic allies.

“And you may really quantify that demand: the U.S. protection price range is 800-billion {dollars} plus, and there’s an actual want for stockpiling of missiles, which value a whole lot of 1000’s of {dollars}, and for producing extra components for airplanes and helicopters, which value tens of millions of {dollars}, and for submarines, which value billions. AM excels at these types of functions, and the output stage and the fee per half are in alignment.

I feel it’s the identical factor in a large-format, metallic context that we’ve seen occur with smaller polymer components in dental and medical: the polymer OEMs which have succeeded are those which have developed functions for these markets.”

When it comes to the brand new Velo3D enterprise mannequin, all the pieces Dr. Jeldi thinks about is how the barrier-to-entry might be lowered to the purpose the place a brand new market might be established. That is important in an trade by which prospects and suppliers are way more like companions than is the case within the manufacturing sector at-large. Possibly that may change at a later section within the AM trade’s historical past, however for now, everybody concerned in each software does the perfect after they’re working as a cohesive unit:

“With RPS, we’re proving the worth of our techniques to prospects, on the manufacturing stage, earlier than they even have to purchase their very own machine,” defined Jeldi. “That’s the way you create demand, as a result of when you’ve confirmed out the know-how, and also you’ve created the marketplace for the applying, the shopper will come again many times.

“Should you promote the machine earlier than the shopper has created worth with a confirmed software, it would by no means result in a marketplace for what they’re making an attempt to supply, or if it does, it occurs far more slowly. So RPS isn’t a alternative for promoting machines, however in reality a approach to get to the purpose the place prospects are shopping for a number of machines at a sooner tempo than could be potential in any other case.

I consider in reoccurring income fashions — I by no means need to promote anybody only one factor, one time. That was the catalyst behind RPS. With RPS, we’re decreasing the barrier-to-entry, growing the demand for our know-how ourselves, and specializing in producing essentially the most priceless components which are most in-demand by essentially the most prospects. It permits prospects to develop into their AM capabilities at a tempo that ensures profitability, reasonably than committing to all of the funding upfront for components that they’re not but sure concerning the demand for.”

The pivot is working up to now. Velo3D has continued to make strides with the verticals on the coronary heart of its wheelhouse. Certainly, simply a few days earlier than I sat down to write down this text, Velo3D introduced that the corporate had struck a cope with the U.S. Navy to qualify CuNi components for the Maritime Industrial Base (MIB) program, in a contract valued at $6 million.

All of which means Dr. Jeldi ought to be busy for the foreseeable future, and that appears to be how he likes it. Once I began the decision with him for the interview, he talked about he was in Florida, and I requested him if he was there on enterprise or for trip.

He laughed: “No. There isn’t a trip for me, not for at the very least just a few years.”

Except in any other case famous, pictures courtesy of Velo3D



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