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Monday, October 27, 2025

AM in 2024: New applied sciences, showcase purposes & extra M&A



Information, DfAM and Defence dominated the predictions made by these AM specialists at first of 2024. 

And whereas all of them proved to be key themes for the 12 months, they weren’t essentially what grabbed the headlines.  

Developments in defence will all the time show newsworthy, however progress in knowledge and DfAM, for instance, usually tend to happen quietly within the background. 

As a substitute, what pulls within the viewers continues to be product launches, market consolidation and business insights. The 12 months wasn’t wanting these. As we mirror again on the final 12 months, it has been a topsy-turvy time. Some within the business have been constructing momentum, others have been uncertain they’d make it via the 12 months, and each occurred to be true of 1 AM model which was all however useless in the summertime and introduced again to life within the winter.

By the 12 months’s finish, printed components have been getting larger, workforces smaller, and discourse even richer. How is it this know-how spawns as many believers as naysayers, as a lot hope as cynicism, as a lot hypothesis as inevitability? The way forward for the business – if it ought to even be known as that – is unsure, however there stays loads to be assured about on the subject of the know-how. 

Month by month, that is TCT’s round-up of one other eventful 12 months in additive. 


January

Business improvementDesktop Steel lays off 20% of workers in newest value discount plan

Off the again of an unsuccessful merger with Stratasys in 2023, Desktop Steel introduced one more discount in measurement – its third since going public in 2020. This time, the corporate let go 20% of its workforce as a part of a 50 million USD value discount plan.  

Business improvementVelo3D receives non-compliance discover from NYSE

Product launchRIC Know-how launches new automated robotic arm building 3D printer

Business improvementGKN Aerospace invests £50 million to develop sustainable 3D printing facility in Sweden

Although the primary month of the 12 months already introduced with it indicators that many AM corporations have been in for an additional difficult 12 months, there have been various brilliant spots. GKN Aerospace was a type of balancing the dangerous with the great, because it introduced a 50 million GBP funding in 3D printing know-how. 

Mergers & acquisitionsAlign Know-how completes €79m acquisition of Cubicure

Know-how launchMIT researchers reveal fast liquid metallic 3D printing method

Podcast#161 Inspection, software program & find out how to construct confidence in additively manufactured components


February

InsightsInterim CEO Brad Kreger on the potential sale of Velo3D

After Velo3D was hit with one other noncompliance discover in January, the corporate discovered itself amidst extra issue. With Brad Kreger appointed as CEO within the wake of founder Benny Buller’s departure, he spoke to TCT about the way forward for the corporate, together with whether or not a sale was on the playing cards. 

Product launch3D Techniques introduces “business’s first” multi-material, one-piece jetted denture answer

Insights‘The elemental economics weren’t in place for Essentium to undergo with its public itemizing.’ – Blake Teipel

Again when SPAC public listings have been all the fashion within the AM sector, Essentium tried and did not go public; its enterprise mixture with Atlantic Coastal was terminated simply two months after the deal was agreed in February 2022. Two years on, with Essentium now a Nexa3D firm, founder Blake Teipel was capable of reveal the hows and whys of Essentium’s botched public itemizing.  

Software: Lincoln Electrical to additively manufacture massive metallic propulsion components for the US Navy

SoftwarePentagon to buy 3D printed rocket motors from Ursa Main

Podcast#165 Contained in the 3D printing workflows at Mayo Clinic & Walter Reed Nationwide Millitary Medical Middle


March

Business improvementGE Aerospace declares extra additive manufacturing investments as $650m pumped into international manufacturing websites

Following GKN Aerospace’s massive funding in AM, GE Aerospace was to not be outdone. The corporate has pioneered the profitable adoption of metallic additive within the aerospace sector, and is pumping many extra hundreds of thousands in to make sure it would not lose momentum. 

Mergers & acquisitionsStratasys acquires Arevo carbon fibre 3D printing IP to advance FDM providing

SoftwareBMW plans to make use of wire arc additive manufacturing for car manufacturing

Business improvementLockheed Martin leads $12.5M seed funding in Firestorm Labs

InsightsAdditive manufacturing in defence – 5 issues we learnt from the 2024 AMADS Convention

In a fraught geopolitical local weather, consideration is more and more turning to additive manufacturing to beat provide chain challenges, enhance efficiency and cut back turnaround occasions. On the 2024 Additive Manufacturing for Aerospace, Defence and Area Convention in Bristol, UK, that enhanced curiosity was on present for all to see. 

Podcast#171 How 3D printing allows the designs of Ursa Main Applied sciences’ rocket engines


April

Business improvementGE Additive rebrands as Colibrium Additive; Idea Laser & Arcam manufacturers to be retired

Product launchFormlabs unveils next-generation Kind 4 3D printer sequence

SoftwareUS Military Corps & Lincoln Electrical produce 12-foot-long ship arrestor system half with metallic 3D printing

That elevated curiosity in additive from the defence sector was already yielding output, as Lincoln Electrical and the US Military Corps proved with this 12-foot lengthy ship arrestor system element – the most important US civil works infrastructure element to be manufactured with 3D printing.  

Product launchUltiMaker launches Issue 4 3D printer ‘constructed for manufacturing facility ground’

Business improvementSintavia invests $25 million in Florida metallic additive manufacturing facility

By means of the doorways: 3T AM | ‘Our philosophy is that AM prints a billet and then you definately make components.’

A lot is made concerning the economics of AM, the repeatability of 3D printing processes, and the problem of getting a return in funding. However do producers must assume otherwise about the place 3D printing sits within the manufacturing worth chain? And the way that impacts their cost-per-part calculations? 

Podcast#178 1000 Kelvin CEO Omar Fergani on the event of an AI-powered co-pilot for AM


Could

InsightsThe economics of additive manufacturing are damaged — this is find out how to repair it

Product launchEplus3D introduces EP-M2050 metallic 3D printing system with optionally available configuration of 64 lasers

Business improvementSLS 3D printing agency Sintratec shuts down

A key theme of AM in 2024 was having success and positivity punctured by the stark realities of the business. There could be loads of know-how enhancements, software breakthroughs, and enterprise capital rounds that sparked promise, however once in a while an organization would succumb to the saturation, and inconsistent efficiency, of the market. In Could, it was the tip of the highway for Sintratec. 

SoftwareCOBRA Golf unveils LIMIT3D 3D printed metal irons designed in partnership with nTop

Know-how launch: Desktop Steel’s Reactive Security Package allows binder jet 3D printing of titanium & aluminium supplies

SoftwareBMW 3D printed greater than 400,000 components worldwide final 12 months

After which, a reminder of the place the inherent optimism of the AM sector comes from. An automotive chief nearing half one million manufacturing components in a 12 months – why would not you be assured within the functionality of this know-how? 

Podcast#179 WAAM3D CEO on constructing worth in provide chains with wire arc additive manufacturing


June

Business improvementCarpenter Additive shuts down UK facility however ‘stays dedicated’ to serving AM prospects

Practically six years after its entry into the UK AM market with its acquisition of LPW Know-how, Carpenter introduced it was pulling away, shutting down its additive manufacturing powders facility in Widnes. It could proceed to serve the AM market, a Carpenter assertion stated, however it was consolidating its manufacturing actions as a part of ongoing efforts to attain leaner operations. 

Product launchWAAM3D launches compact MiniWAAM metallic 3D printer at TCT 3Sixty

SoftwareAudi Sport reduces design time by 90% with automation of 3D printed jigs and fixtures

Software3D Techniques focusing on commercialisation of direct 3D printing know-how for clear aligners by late 2025

3D Techniques might need been rocked by Align Know-how’s acquisition of Cubicure to press forward with its ambitions of additively manufacturing direct aligners, however the main AM firm has ambitions of its personal. On this announcement, it revealed a goal date for when it hopes to commercialise its direct 3D printing know-how for clear aligners as a part of an enhanced know-how roadmap for the dental sector. 

Product launchColibrium Additive launches Spectra M electron beam melting 3D printer at RAPID + TCT

Business improvementDesktop Steel declares 1-for-10 reverse inventory cut up

Podcast#184 TCT 3Sixty 2024: 3D printing launches and additive alternative


July

Business improvementShapeways ceases operations and recordsdata for chapter

The three July 2024 might lengthy be remembered as one among additive manufacturing’s vital days, with this story catching essentially the most consideration regardless of huge developments at Nano and BASF. Information of Shapeways’ demise was essentially the most learn article on the TCT Journal web site all 12 months – by a great distance. 

Mergers & acquisitionsNano Dimension to accumulate excellent shares of Desktop Steel; Deal may very well be price as little as $135m

Desktop Steel stated it supposed to stay an impartial firm after the Stratasys merger fell via, however that did not final lengthy. All of the info of its merger settlement with Nano Dimension will be discovered above, with an explainer going into extra element right here

Business improvementBASF’s Ahead AM additive manufacturing enterprise carved out & to proceed as impartial firm

SoftwareNAVSEA to ‘revitalise’ Submarine Industrial Base with assist of HP Steel Jet 3D printing know-how

SoftwareUnique | Behind the scenes at world first sizzling hearth take a look at of computationally engineered rocket engine

Past the chaos of July 3, the month may also be remembered for the primary sizzling hearth testing of a computationally engineered engine. TCT had unique media entry. 

Mergers & acquisitionsFormlabs acquires SLS 3D printing start-up Micronics

Podcast#189 CEO Peter Schmitt on Fluent Steel’s single step liquid metallic 3D printing know-how


August

SoftwareSpaceX simplifies Raptor engine: Has it used additive manufacturing?

Business improvementStratasys recordsdata patent infringement lawsuit in opposition to Bambu Lab

What’s a 12 months in AM if one firm would not take one other to courtroom? The business’s newest IP dispute noticed Stratasys file claims in opposition to Chinese language FFF 3D printer firm Bambu Lab, with Julian Asquith, European patent legal professional and Accomplice of Marks & Clerk, offering a view from Europe on this useful article

Business improvementManuevo acquires Shapeways’ property and takes over group and operations in Eindhoven

Know-how launchMarkforged introduces metallic 3D printing functionality to its FX10 platform

Business improvementVelo3D to make 30% of workforce redundant in effort to cut back prices

The primary of two rounds of redundancies at Velo3D as its struggles to proceed. 

Business improvementStratasys declares restructuring plans

Business chief Stratasys wasn’t proof against the tough market situations, with the corporate asserting it will make 15% of its workforce redundant by the tip of the 12 months.

Podcast#192 Making use of additive manufacturing in life sciences – with AM engineers from Merck & Sartorius


September

Mergers & AcquisitionsNano Dimension to accumulate Markforged

Not happy with the acquisition of Desktop Steel, Nano Dimension noticed a chance to convey Markforged into the fold on the similar time. It got here after Markforged had agreed to pay Steady Composites 25m USD in damages and introduced a 1-for-10 reverse inventory cut up, with CEOs Yoav Stern and Shai Terem telling TCT the mixed firm will change into a ‘materials-oriented’ organisation

Business improvementVelo3D inventory to be delisted from New York Inventory Change; Firm to start buying and selling on OTCQX Greatest Market

SoftwareCarbon DLS 3D printing know-how allows new headrest design for Lotus Principle 1 idea automobile

SoftwareSpaceX licences Velo3D metallic additive manufacturing tech in $8 million deal

Velo3D continued to stumble via the 12 months, and whereas some had speculated a person of its know-how – like SpaceX for instance – may step in to accumulate the corporate, it as a substitute sought to guard its funding with a $8m licensing deal. 

Business improvementSandvik exits stake in BEAMIT and refocuses on metallic powders for 3D printing

Software3D printing brings A$AP Rocky’s monster Puma shoe to life

Podcast#197 The Suggestions Loop: An Axtra3D Hybrid PhotoSynthesis deep dive with Toyota & Met-L-Flo


October 

Product launchBambu Lab delays launch of high-end 3D printer sequence till early 2025

Bambu Lab’s reputation continues to soar, with many customers championing the efficiency of its desktop FFF merchandise. However these ready for the launch of its subsequent product have been compelled to attend till the brand new 12 months as the corporate refused to hurry its ‘high-end’ 3D printer to market. 

Business improvementVelo3D to make extra job cuts earlier than finish of 2024

Product launchFormlabs launches large-format Kind 4L sequence; opens up SLA & SLS 3D printers to third-party supplies

Whereas Formlabs led this announcement with information of its Kind 4L machine, the largest improvement was in supplies. After 15 years, the corporate was lastly taking away its closed supplies mannequin, opening up its product portfolio to supplies from third-party suppliers. 

SoftwareSubaru adopts HP 3D printing for BOOSTGEAR idea automobile

Business improvementProtolabs shuts down DMLS 3D printing providers at Putzbrunn website

Podcast#205 Rob Higham & John Barnes deep dive into metallic powders for additive manufacturing


November

Product launch3D Techniques to point out ‘subsequent technology’ SLA and Determine 4 merchandise and extra at Formnext

Mergers & acquisitionsSiemens to accumulate Altair in $10.6 billion deal

Business improvementMain Minds consortium that includes eight additive manufacturing leaders introduced at Formnext

Eight additive manufacturing corporations celebrated their cooperation at Formnext, with Ansys, EOS, HP, Materialise, Nikon SLM, Renishaw, Stratasys, and TRUMPF set to develop a standard language framework for AM. However will it work? And the way will we be capable of inform? 

SoftwareHarley Davidson Racing group quickens manufacturing and podium finishes with 3D printing

Business improvementAhead AM confirms insolvency course of as ‘proactive measure to restructure the enterprise’

Business improvementNexa3D disputes chapter claims after Formnext 2024 absence

The hearsay mill was in overdrive at Formnext when it emerged that Nexa3D had pulled out of exhibiting earlier within the month. Rumour would have you ever consider that the corporate was heading for chapter, CEO Avi Reichental had left his publish, and that there have been solely 20 staff left. Nexa3D, nevertheless, refuted all such claims.  

Product launchFarsoon introduces compact FS191M metallic 3D printer

Podcast#209 EOS’ Virginia Palacios on the productiveness enhancements of the brand new P3 NEXT powder mattress fusion system


December

Business improvementThe Shapeways model is revived as Manuevo acquires ‘all accessible property’ from trustees

Even in December, the rollercoaster of feelings continued. Shapeways was useless simply 5 months earlier, and whereas phoenix firm Manuevo had secured some bodily property in the summertime, by Christmas it had revived the corporate’s model, web site, and acquired the Thangs 3D file sharing platform from Physna, Inc

Mergers & acquisitionsAnzu Companions agrees to accumulate Voxeljet in €20m deal; go-shop interval permits firm to pursue different consumers

Product launchRenishaw launches RenAM 500D twin laser metallic 3D printer

Mergers & acquisitions: Hexagon set to accumulate 3D Techniques’ Geomagic portfolio for $123 million

3D Techniques is as soon as once more divesting a good portion of its firm because it locations its concentrate on core additive manufacturing companies. This time, Hexagon is on the entrance of the queue to combine the Geomagic portfolio, with Hexagon interim CEO Norbert Hanke suggesting the acquisition will ‘additional strengthen our market management in 3D metrology and reengineering.’ 

Podcast#214 AM in 2024: Bankruptcies, mergers and elevated funding in automotive, aerospace & defence

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