Because the additive manufacturing trade readies itself for a busy week in Frankfurt, we check out the brand new 3D printing applied sciences and purposes heading to this 12 months’s Formnext occasion on November 19-22.
We’ll be preserving you updated on all the newest information and launches from the present flooring proper right here and in our devoted Formnext information part.
Arkema
Arkema will probably be bringing its superior liquid resins for additive manufacturing to Frankfurt. Its Sartomer constructing blocks and N3xtDimension customized formulations provide tailor-made options for vat printing applied sciences, together with SLA, DLP, LCD, BJ, and MJP. Arkema says its specialism lies in synthesising customized buildings, designing superior thermosetting resins, and fascinating in collaborative product growth. With a concentrate on sustainability, the corporate will show how its bio-based options can cut back environmental affect with out compromising high quality.
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Bosch Superior Ceramics
Bosch Superior Ceramics is inviting guests to discover the potentialities of ceramic additive manufacturing. With lots of of hundreds of 3D printed ceramic components already produced, Bosch will current its ceramic capabilities, with a variety of purposes together with a medical gadget sleeve with 90 micron wall thickness, gripper for surgical purposes and a 250mm diameter ring blade with inside channels.
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3D Programs
3D Programs is about to introduce new merchandise throughout its stereolithography (SLA) and Determine 4 platforms, together with its full PSLA 270 3D printing answer. Positioned within the final difficulty of TCT Journal because the ‘better of each worlds’ by coming the pace and supplies flexibility of its Determine 4 know-how with the standard of SLA, the PSLA 270 is a excessive pace, projector-based SLA system that guarantees mid-size, prime quality components with secure mechanical properties. The 3D printing pioneer will complement the PSLA 270 with the launch its Wash 400/Wash 400F and Treatment 400 post-processing stations, Determine 4 Inflexible Composite White and Accura AMX Inflexible Composite White, designed to handle ‘true manufacturing purposes.’
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Exhibitor Q&A | Carbon | Jason Rolland, SVP of Supplies
TCT: Inform us a few product you are launching at Formnext.
JR: This 12 months, we’re actually excited to launch EPU Professional, a major development in our supplies portfolio that can improve efficiency, usability, manufacturing and sustainability. This single-part, dual-cure resin builds upon our already excellent portfolio of premium elastomers which have been rigorously examined to make sure they meet the fabric efficiency and manufacturing reliability wanted to mass produce throughout a number of high- efficiency purposes.
TCT: What is the greatest problem you are at present working to resolve?
JR: We’re working to show that additive manufacturing, and Carbon particularly, is able to bringing high-performance merchandise to market at scale. Over 4 million latticed elastomeric merchandise have been produced on the Carbon platform up to now and are at present available on the market obtainable for the on a regular basis shopper. Additive manufacturing isn’t just a few imaginative and prescient of the longer term, it’s actively being utilized by the world’s most modern corporations to make higher merchandise in much less time.
TCT: Are you able to give us a snapshot of an utility that folks should see in your sales space
JR: You want to cease by to see the Fizik One-to-One customized saddle. This can be a first-of-its-kind customized 3D printed bike saddle obtainable globally to everybody from novice cyclists to elite opponents. Leveraging Design Engine and Carbon’s Customized Manufacturing Software program, Fizik is ready to tailor the saddle to every rider’s consolation and efficiency wants suddenly.
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Ahead AM
Ahead AM says it’s excited to collaborate with WEBER Additive and designers Mungenast / Morroni. This case research, on show at Formnext, will characteristic a signature wall, designed utilizing its just lately launched Ultrafuse pellet line, highlighting rPETG materials. The wall, showcasing acoustic dampening properties, will probably be printed by Ludwig Schleicher Anlagenbau GmbH utilizing WEBER Additive’s DXR robotic pellet extrusion system. Tobias Rödlmeier, Product and Utility Know-how Supervisor at Ahead AM stated: “This co-operation demonstrates the potential of 3D printed structure to ship sustainable options whereas embracing round economic system rules.”
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Caracol
Caracol has launched the Vipra AM Direct Power Deposition platform, a large-scale robotic system that leverages wire arc additive manufacturing processes to provide metallic elements. Caracol says it has designed the DED platform to maximise flexibility, management and efficiency, enabling customers to fabricate ‘superior, large-scale industrial components effectively and sustainably.’
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Xenia Supplies
Xenia Supplies, world a developer of high-performing thermoplastic composites for FGF manufacturing, will formally launch its newest AM supplies options. Following a preview at TCT 3Sixty 2024, Xenia has continued its concentrate on the 3D printing sector with the event of a brand new vary of 3DF Supplies for filament-based options for FDM/FFF manufacturing. Among the many 3DF Supplies portfolio, the present vary contains 4 distinctive filament-based options stated to replicate the corporate’s dedication to light-weight, performing and sustainable supplies, and can ship properties reminiscent of distinctive energy and chemical resistance.
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Infinite Industries
Infinite Industries is to unveil its Infinite ONE steady fibre 3D printing platform. The corporate believes the brand new machine will ‘set a brand new benchmark’ in additive manufacturing, by delivering energy, scalability and customisation. Designed to print with steady carbon fibre, the Infinite ONE is claimed to supply energy and lightweighting capabilities, whereas promising ‘distinctive mechanical sturdiness’. The Infinite ONE can be geared up with a construct quantity of 600 x 400 x 440 mm and is suitable with third social gathering supplies.
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Solukon
Solukon will introduce the SFM-AT1500-S, described as ‘an answer for brand spanking new dimensions of automated depowdering.’ Supporting the expansion in large-format powder mattress applied sciences, this depowdering system can deal with components as much as 600 x 600 x 1500 mm or 820 x 820 x 1300 mm weighing as much as 2100 kg. With particular drive know-how, Solukon says it has succeeded in making the system very slender. The construction is organized in order that no platforms or stairs are essential to load the components, making the system distinctive by way of its footprint and comfort when loading and dealing with massive elements. As well as, Solukon will showcase the SFM- AT350-E, an ultrasonic depowdering system for a very mild cleansing of delicate buildings.
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Exhibitor Q&A | Airtech Superior Supplies Group | Gregory Haye, Director of Additive Manufacturing
TCT: Inform us a few product you are launching at Formnext.
GH: Along with our expanded filament choices and the introduction of recent LFAM pellet supplies at Formnext, we’re excited to showcase our Closed-Loop Motorsport Tooling mould, which gained a TCT Award this 12 months. In collaboration with Oak Ridge Nationwide Laboratory, Airtech repurposed carbon-fiber splitter moulds from the 2022 Pikes Peak race, creating new 3D-printed moulds utilizing recycled Dahltram C-250CF supplies. This venture not solely contributed to Brumos Racing Automobile’s world document on the 2023 Pikes Peak Worldwide Hill Climb but in addition demonstrated the round lifecycle potential of 3D printed tooling, considerably minimising materials waste and environmental affect.
TCT: What is the greatest problem you are at present working to resolve?
GH: We’re actively addressing the problem of enhancing sustainability in composite manufacturing. A key answer is Dahltram T-100GF, Airtech’s recycled-grade thermoplastic resin for pellet-fed, large-scale 3D printing. This materials combines recycled co-polyester resin with fiberglass reinforcement, excelling in purposes like structure, furnishings, prototyping, trim instruments, holding fixtures, low temperature grasp fashions, and casting patterns. By leveraging large-scale additive manufacturing, we guarantee each excessive efficiency and sustainability. Go to our sales space to be taught extra about how we’re driving change on this house.
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Quintus Applied sciences
Quintus will introduce a brand new Sizzling Isostatic Urgent (HIP) system. This superior HIP system incorporates a bigger sizzling zone and full Excessive Strain Warmth Therapy (HPHT) capabilities, considerably boosting throughput for large-format additive manufacturing. The brand new HIP system is claimed to supply ‘excellent temperature uniformity, enabling the manufacturing of NADCAP-certified elements and sustaining course of consistency throughout numerous machine sizes.’ The corporate believes its newest addition will enhance AM capability, streamline effectivity, and improve element high quality.
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Stratasys
Stratasys is to launch its GrabCAD IoT Platform, which guarantees to ship enhancements to additive manufacturing productiveness, at this 12 months’s Formnext. The GrabCAD IoT Platform has been made obtainable instantly to customers of GrabCAD Streamline Professional workgroup software program, PolyJet J3/J5 Sequence printers, and from Stratasys Buyer Assist, with a roll out to different applied sciences sooner or later. Among the many key options of the GrabCAD IoT Platform are its next-generation printer connectivity, which is claimed to supply complete real-time information assortment and monitoring, and distant diagnostics capabilities.
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nLIGHT
nLIGHT has introduced the official manufacturing launch of its Corona AFX-2000 laser, promising ‘thrilling new ranges’ of pace for metallic additive manufacturing. The 2-kilowatt laser, which options nLIGHT’s proprietary beam shaping know-how, is claimed to ‘considerably enhance productiveness’ of laser powder mattress fusion techniques. The corporate says the laser has been validated by a person working throughout the aerospace, defence, and automotive finish markets, leading to print speeds which can be reportedly as much as thrice sooner when in comparison with what nLIGHT categorises as ‘right now’s main large-format printers.’
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Arburg
Arburg is about to broaden its AM machine providing with the launch of the Freeformer 550-3X. Primarily based on the plastics processing firm’s plastic granule-based Arburg Plastic Freeforming know-how, the 550-3X will exchange the Freeformer 200-3X, and incorporates a construct quantity of 230 x 230 x 230 mm and two discharge items. It’s stated to be able to processing a variety of plastic granulate supplies, together with an authentic medical materials which Arburg says it’s going to show on the present flooring with examples of resorbable medical implants. However Arburg says the largest addition is the Gestica management system, which is designed to assist the operator, together with non- consultants, all through setup and construct to make sure ease of use and dependable printing.
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Exhibitor Q&A | EXENTIS | Gürsel Demircali, Chief Industrial Officer
TCT: What is the greatest problem you are at present working to resolve?
GD: At Formnext, we’re excited to unveil our newest technology of absolutely automated Exentis Additive Display Printing Manufacturing Programs. Our greatest problem is to push the boundaries of micro-precision manufacturing, and that is precisely what we’re doing with our know-how platform
TCT: What sorts of purposes can guests count on on the sales space?
GD: Guests to our sales space will be capable to see elements with micro-precision buildings. We’re creating filter buildings so effective that they are barely seen to the bare eye. This opens up fully new purposes in numerous industries. For instance, to provide microfilters for hydraulic techniques, or complicated cooling buildings. It is a recreation changer in precision manufacturing!
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Colibrium Additive
Colibrium Additive will probably be presenting its distinctive capabilities as the one metallic additive OEM to supply three totally different applied sciences. Attendees are invited to discover Electron Beam Powder Mattress Fusion (E-PBF) and study its Level Soften scan technique, in addition to Plateless Builds and Powder Assist, alongside its Laser Powder Mattress Fusion (L-PBF) M2 Sequence 5 and M Line printers as a software for additive manufacturing. Guests may even be capable to be taught extra about Colibrium’s Binder Jet vary which is claimed to ship metallic components ‘higher, cheaper, sooner and safer than castings and different manufacturing strategies.’ The corporate may even showcase its superior supplies capabilities through AP&C, and consulting companies with AddWorks.
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ToffeeX
ToffeeX will probably be current its ToffeeX software program, the primary physics-driven generative design software program that’s stated to ship optimised, manufacturable designs in hours. The UK-founded firm says its energy lies in empowering engineers to rapidly design thermo-fluid elements that meet all of their necessities. The software program was just lately used to design extra environment friendly rocket engines by the College of Glasgow and the UK House company. Utilizing ToffeeX, they had been capable of create high-performance regenerative cooling channels for rocket engine combustion chambers that take full benefit of the intricate geometries that AM permits.
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Henkel
Henkel is about to unveil a brand new high-performance resin optimised for industrial purposes. The chemical firm, which additionally gives supplies to the additive manufacturing trade through its Loctite model, says it’s going to introduce Loctite 3D IND6845, enabling environment friendly use throughout a number of wavelengths, together with 385nm and 405nm techniques.
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Replique
Replique, the end-to-end platform for industrial sourcing, is about to showcase its newest platform upgrades and purposes. Replique now gives customers with entry to extra manufacturing applied sciences, reminiscent of forging, metallic casting, and injection moulding, through 250+ manufacturing companions. Attendees can even discover updates to Replique’s Materials Hub, which now contains metallic supplies and a direct comparability characteristic. This 12 months, Replique is placing a particular concentrate on healthcare, together with a partnership with Zermec Pharma AG. Replique has developed a totally 3D printed containment valve, particularly designed to satisfy the excessive requirements of powder producers and pharmaceutical corporations centered on minimising contamination and enhancing manufacturing high quality.
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EOS
As teased in our latest cowl story, EOS will debut a brand new AM system at Formnext. Particulars are being stored underneath wraps till the doorways open, however Sebastian Becker, Head of Product Administration Metallic, EOS GmbH, instructed TCT: “We’re advancing additive manufacturing to new heights, making industrial-scale purposes extra sensible and worthwhile.
“Our cutting-edge beam shaping know-how improves the processability of hard-to-weld supplies and boosts productiveness with out compromising half high quality. Our modern low-angle and support-free processes unlock new design freedom for metallic 3D printing. We’re dedicated to driving down cost-per-part via decreasing consumables, growing productiveness, and leveraging metallic powder recycling.”
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BLT
Xi’an Vibrant Laser Applied sciences Co., Ltd (BLT) is about to current its upgraded BLT-S450 3D printer for the primary time in Europe. The upgraded BLT-S450 has a construct envelope of 450 mm × 450 mm × 500 mm and will be configured with 4, 6 or 8 500W lasers. It options an automatic powder circulation system for environment friendly powder restoration, single blade bidirectional dynamic powder spreading and normal long-life filters with a lifespan of over 3 years. BLT claims 60 BLT-S450 techniques have been put in throughout the globe up to now.
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Lithoz
Lithoz has introduced it’s going to launch its subsequent ceramic additive manufacturing system with a construct capability that’s 5 occasions bigger than its flagship CeraFab S65 3D printer. Whereas standing on the identical measurement because the S65, the brand new CeraFab System S320 options its greatest construct platform up to now at 245 x 130 x 320 mm and is geared in the direction of the serial manufacturing of mid-size technical ceramic components. The system is constructed on the Lithoz’s signature Lithography primarily based Ceramic Manufacturing (LCM) course of and provides a decision of 60 “m and a 4K projection system. The S320 will launch at Formnext alongside a variety of ceramics purposes together with filters, casting cores for extra environment friendly turbine blades, and semiconductor elements.
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Lynxter
Lynxter has introduced the launch of its S300X – FIL11 | FIL 11 IDEX 3D printing system. The brand new product has been constructed o the success of the corporate’s S300X – LIQ21 | LIQ11 elastomer 3D printer and its modular multi-material S600D system. Lynxter’s S300X – FIL11 | FIL 11 system is supplied with two FUL11 toolheads to allow unbiased twin extrusion (IDEX), boasts a heated chamber as much as 80°C, and has a construct quantity of 300 x 250 x 280 mm. Its most print pace is claimed to be 1000 mm/s within the X and Y axis and 50 mm/s within the Z axis. Different options of the machine embrace a duplication mode, mirror mode, dual-material printing and assist choices that may ‘additional improve the manufacturing and design capabilities’ of customers.
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3devo
Dutch additive manufacturing agency 3devo has launched the Filament Maker TWO, which has been designed to allow the manufacture of FDM filament in-house. Developed with enter from customers of the Filament Maker ONE, the Filament Maker TWO is claimed to handle the necessity for stability, effectivity and customisation in filament extrusion, whereas having the ability to produce 3kg spools. Among the many up to date options are improved extrusion management, superior monitoring capabilities and an extended extruder screw.
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ADDIMETAL
French metallic additive manufacturing firm ADDIMETAL will mark its debut with the launch of its K2-2 metallic binder jet system.The machine is the corporate’s first industrial {hardware} product and comes after 4 years of growth, promising ‘complicated metallic components with unprecedented precision and pace.’ ADDIMETAL says it’s concentrating on clients in industries reminiscent of aerospace, automotive and luxurious, items, and has already undergone 12 months of profitable beta testing with clients reminiscent of aeronautics firm JPB Système.
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Renishaw
Renishaw has teased the launch of its subsequent metallic additive manufacturing system, which it says will ‘meet the wants of more moderen adopters of AM.’ The UK-based engineering firm hasn’t disclosed any particulars concerning the new 3D printer besides that it’s an extension of its flagship RenAM 500 collection and geared toward customers ‘searching for a decrease preliminary funding, with out compromising on half high quality.’ Louise Callanan, Director of Additive Manufacturing at Renishaw stated: “Decreasing price per half has all the time been integral to widening the adoption of AM.”
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RICOH
RICOH will probably be offering an replace on its aluminium binder jetting know-how and a few thrilling key developments which the corporate says will allow clients and companions to grasp mass manufacturing of BJT components.
It’s understood that RICOH has made enhancements to reproducibility, whereas additionally bettering its depowdering and sintering processes.
The corporate may even be demonstrating how it’s ‘co-innovating’ with clients to ‘break down the partitions’ almost about high quality, price and supply.
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