Researchers on the College of Arkansas have demonstrated that Mars’ carbon dioxide environment might function an alternative choice to argon defend fuel in steel 3D printing processes. The examine, printed as a pre-print on arXiv by Zane Mebruer and Wan Shou, targeted on selective laser melting (SLM) of 316L chrome steel, a typical industrial materials.
Protect gases are utilized in steel 3D printing to forestall oxygen from oxidizing the fabric throughout the printing course of, which might make elements brittle. On Earth, argon is often used for this function, however the fuel is pricey and would have to be transported from Earth for Mars missions. The researchers examined whether or not Mars’ CO2-rich environment might present enough safety throughout the printing course of.


The experiments in contrast printing outcomes utilizing argon, carbon dioxide, and ambient Earth air. Whereas argon carried out greatest with 98% space retention in strong sq. layer checks, carbon dioxide achieved 85% retention. Elements printed in ambient air confirmed lower than 50% retention, making them unusable.
The researchers clarify that carbon dioxide can work as a result of it dissociates on the excessive temperatures within the laser soften pool, and the partial stress of oxygen in pure CO2 environments is decrease than in Earth’s nitrogen-rich environment. Elements printed with CO2 contained about 1.6 occasions extra oxygen than these printed with argon, however nonetheless considerably lower than elements printed in ambient air.
The findings might have functions past house exploration, as CO2 is less expensive than argon for terrestrial 3D printing operations. Nevertheless, the CO2-printed elements are much less visually interesting than these made with argon, which can restrict industrial adoption the place look issues.
Supply: arxiv.org
