Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with fashionable manufacturing strategies. To enhance packaging effectivity, the corporate applied Robotiq Lean Palletizing. This automation challenge elevated throughput, improved security, and diminished the handbook workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak containers, and restricted area
Eckerts produces and ships a variety of spirits. The tip-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down handbook dealing with.
- Structurally weak containers required light, constant placement.
- A compact workshop made it troublesome to put in absolutely enclosed methods.
- Security issues arose as a result of workers wanted to work near the robotic.
- Coaching time for brand spanking new expertise needed to stay minimal to keep away from disruptions.
The group wished automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field kind, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free format that match the distillery’s restricted ground area.
- Built-in security options that cease the robotic robotically when individuals method.
- Quick onboarding, permitting workers to make use of the system confidently after in the future of coaching.
- Compatibility with 15 totally different carton varieties, decreasing changeover effort.
“This answer is likely one of the finest issues now we have purchased in recent times. The system has been operating flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing offered the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, splendid for fragile or weaker cardboard constructions.
- Secure human-robot interplay, fitted to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery surroundings.
Outcomes: Effectivity, security, and sooner operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy hundreds constantly, decreasing handbook lifting and bettering total throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe surroundings, even inside a compact workspace.
4. Fast worker adoption
Coaching required solely in the future, decreasing downtime and enabling quick use.
The influence: Custom supported by fashionable automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Assist long-term operational sustainability
Automation grew to become a solution to shield craftsmanship, not change it.
Discover Lean Palletizing for your self
Producers dealing with heavy hundreds, combined packaging, or workforce constraints can profit from the identical dependable and secure automation system used at Eckerts.
If you wish to see whether or not palletizing automation is smart to your facility, begin with the Palletizing Match Instrument — a fast, interactive solution to see if Lean Palletizing is the proper match to your line.
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