At Formnext 2025, Lithoz will as soon as once more showcase the commercial maturity of ceramic additive manufacturing. This yr’s show will spotlight how the corporate’s Lithography-based Ceramic Manufacturing (LCM) know-how permits next-generation efficiency throughout numerous sectors, with a deal with real-world functions from aerospace, semiconductors and drugs to inexperienced tech and luxurious items. This presentation highlights the pivotal operate of the worldwide ‘Ceramic 3D Manufacturing facility’ community of skilled LCM contract producers in driving the rising adoption of ceramic 3D printing by unique gear producers.
Lithoz will probably be dedicating a separate stand to the CeraFab System S320 industrial printer, which has a construct platform 5 occasions bigger than its predecessor with considerably upgraded manufacturing capability because of a formidable construct quantity of 246 x 130 x 320 mm. That includes a premium 4K projection system, it presents a decision of 60 µm and was celebrated at Formnext final yr. Guests could have the chance to look at a wide range of new, medium-sized ceramic functions from sequence manufacturing being printed in real-time.
Reimagining Casting Cores for Excessive-Temperature Precision
Having just lately achieved industrial success with their LCM know-how and optimised supplies within the aerospace sector, Lithoz will showcase a spread of additively manufactured ceramic casting cores on a CeraFab S230 construct platform.
These extremely exact cores demonstarte Lithoz’s superior understanding of ceramic course of management, microstructural integrity, and sintering optimisation for demanding turbine casting environments. The printed cores function wall thicknesses beneath 200 μm, tolerances inside ±30 μm, and inside cooling channels with advanced curvature and lattice-based reinforcement constructions that can not be manufactured by means of conventional manufacturing processes.
These next-generation cores reveal how ceramic additive manufacturing can exchange historically manufactured cores. They provide unparalleled design flexibility, shorter lead occasions and on-demand manufacturing of recent blade geometries. The result’s a scalable, repeatable course of that connects analysis and industrial software, empowering aerospace producers to satisfy the rising demand for effectivity and sustainability in next-generation turbine applied sciences.
Driving Semiconductor Efficiency with Precision Ceramics
As industries search extra environment friendly, environmentally pleasant options, extremely sturdy 3D-printed technical ceramics are proving to be a game-changer. Lithoz’s CeraFab System S320 is enabling producers to push the boundaries of what’s doable – in filtration, aerospace, semiconductor power and past.
Within the discipline of semiconductors, Lithoz will showcase a 15-inch ALD (Atomic Layer Deposition) fuel distribution ring produced in sequence by Alumina Methods and designed by Plasway, utilizing alumina on a Lithoz CeraFab System. LCM’s unmatched accuracy and floor high quality enabled Alumina Methods to realize distinctive geometric stability and long-term reliability for this vital put on half, extending operational uptime from one to 9 months and tripling manufacturing output in comparison with conventional manufacturing strategies.
Utilizing modular segments as a substitute of a monolithic half facilitates sooner substitute, minimises inventory and permits scalability. The ALD ring additionally demonstrates how multi-machine synchronisation (as much as 100 printers) can help resilient, high-precision manufacturing, making Lithoz’s method a sexy possibility for reshoring and scaling up the manufacture of superior semiconductor parts.
Moreover, Lithoz will current ceramic cooling and warmth change parts which can be engineered to supply excessive thermal conductivity and stability. These intricate parts function finely built-in channel networks and reveal how ceramics, reminiscent of aluminium nitride (AlN), can facilitate environment friendly thermal administration in compact semiconductor techniques. That is essential for enhancing the efficiency and sustainability of chip manufacturing and energy electronics, in addition to making certain a strong provide chain.
Otoplastics and Acoustic Precision: CADdent’s Ceramic Breakthrough
A world premiere within the medical and dental sector of Lithoz’s software portfolio at Formnext will probably be ceramic ear moulds for listening to aids, designed by the Swiss firm OC GmbH and produced in sequence by the German service supplier CADdent on Lithoz CeraFab printers. Leveraging the excessive precision of LCM know-how, these ceramic earmoulds provide a mix of patient-specific and thermal consolation, sturdiness, and efficiency unmatched by conventional supplies and manufacturing strategies. As well as, these alumina-reinforced zirconia (ATZ) otoplastics present acoustically impartial sound behaviour and completely biocompatible hygienic properties, making them splendid for next-generation listening to help techniques.
Pushing the Boundaries of Ceramic Additive Manufacturing
The Thales VORO, the world’s first monoblock cartridge with transferring coil know-how from HiFiction AG, is arguably essentially the most spectacular element in Lithoz’s Formnext premieres.
The ceramic housing, which was developed and manufactured by Steinbach AG utilising Lithoz’s exact LCM course of and the mechanical benefits of zirconia, is a mix of artwork and engineering. Measuring 17.70 × 21.90 × 11.45 mm with wall thicknesses underneath 1 mm and tolerances inside ±50 μm, the online construction is each inflexible and acoustically environment friendly – vital for high-fidelity audio techniques. This distinctive mixture of know-how, design and modern manufacturing know-how secured the Thales VORO the iF Design Award 2025.
A New Period of Scalable Ceramic Manufacturing
The functions offered at Formnext 2025 showcase Lithoz’s achievements in industrialising ceramic additive manufacturing. LCM know-how combines design freedom with the inherent benefits of ceramics, reminiscent of thermal stability, chemical resistance and biocompatibility, and is proving important in markets the place precision, reliability and efficiency are vital.
Guests to the Lithoz sales space 11.1 C35. will be capable to expertise these improvements first-hand and focus on how LCM know-how may speed up their very own manufacturing methods, from prototype improvement to full-scale serial manufacturing.
