This weekend’s 3D Printing Information Briefs are all about analysis! We’ll begin with what’s been known as the primary comparability of corrosion resistance in 3D printed magnesium and zinc alloys. Then, scientists on the current European Society for Organ Transplantation Congress reported a serious step ahead in diabetes analysis, and researchers in Korea developed and validated a 3D printed pores and skin imitation layer for radiation dosing. Lastly, Lithuanian researchers are 3D printing small stents utilizing two-photon polymerization.
Research Compares Corrosion Resistance in 3D Printed Mg and Zn Bioalloys
SEM pictures and EDS maps of the WE43MEO corroded surfaces after the PDP exams. Left aspect of the panel corresponds to the extruded pattern and proper aspect to the LPBF pattern.
Researchers from the IMDEA Supplies Institute, the Helmholtz-Zentrum Hereon Institute of Floor Science, and Meotec GmbH performed what they name the primary comparability of corrosion resistance in bioabsorbable WE43 magnesium and Zn1Mg zinc alloys produced with materials extrusion and laser powder mattress fusion (LPBF) 3D printing. Their research can be stated to be the primary to make use of electrochemical testing in a buffered saline resolution to match how the degradation of those biodegradable metals is affected by their manufacturing strategies. The experimental portion occurred beneath the Horizon Europe BIOMET4D challenge. The group discovered that the LPBF printed samples corroded a lot sooner than the extruded ones: within the WE43 samples, yttrium oxide particles weakened the corrosion layer’s protecting impact, and with the Zn1Mg, an elevated quantity of eutectic phases sped up microgalvanic degradation. A plasma electrolytic oxidation (PEO) floor remedy was utilized to all samples to kind a protecting oxide layer and enhance their corrosion resistance. The outcomes may lay the groundwork for safer, long-lasting biodegradable implants.
“Nevertheless, the WE43MEO LPBF specimens confirmed excessive corrosion charges regardless of PEO remedy, which was linked to heterogeneities in oxide layer thickness,” defined first writer Guillermo Domínguez. “In distinction, PEO remedy had the alternative impact on Zn1Mg samples, the place LPBF specimens demonstrated better corrosion resistance than the extruded ones.”
ESOT Researchers 3D Print Insulin-Producing Pancreas Cells
A human pancreatic islet visualised utilizing double immunostaining with glucagon antibody (purple) and insulin antibody (blue). Credit score: Afferent (CC BY-SA 3.0)
On the European Society for Organ Transplantation (ESOT) Congress 2025, a group of scientists introduced an thrilling breakthrough that might lead to more practical, and fewer invasive, kind 1 diabetes (T1D) remedy. They had been capable of efficiently 3D print human islets (insulin-producing cell clusters within the pancreas) utilizing a novel bioink created from decellularized human pancreatic tissue and alginate. Historically, islet transplants are infused into the liver, which frequently leads to main lack of cells and solely restricted success. These researchers designed the 3D printed islets to be implanted just below the pores and skin, which is a a lot much less invasive process. A sluggish print pace of 20 mm/minute and low strain (30 kPa) saved the islets protected throughout printing and helped them maintain their pure form. This resulted in high-density, sturdy islet buildings that remained alive and purposeful in laboratory exams for as much as three weeks. A porous structure enhanced the circulation of oxygen and vitamins to the embedded islets, which promoted vascularization and helped keep cell well being. Lastly, the 3D printed islets maintained their buildings; responded higher to glucose, releasing insulin when wanted; and, by the twenty first day, they had been higher capable of sense and react to blood sugar ranges.
“Our aim was to recreate the pure atmosphere of the pancreas in order that transplanted cells would survive and performance higher. We used a particular bioink that mimics the assist construction of the pancreas, giving islets the oxygen and vitamins they should thrive,” defined lead writer Dr. Quentin Perrier of Wake Forest College’s Institute for Regenerative Medication (WFIRM).
“This is without doubt one of the first research to make use of actual human islets as a substitute of animal cells in bioprinting, and the outcomes are extremely promising. It means we’re getting nearer to creating an off-the-shelf remedy for diabetes that might someday remove the necessity for insulin injections.”
The group is now testing the bioprinted islets in animal fashions and exploring long-term storage choices, with a purpose to make the remedy extra broadly accessible.
3D Printed Pores and skin Imitation Layer for Dose Evaluation
Researchers from Hanyang College and the College of Ulsan Faculty of Medication developed a 3D printed pores and skin imitation layer (SIL) to make use of for real-time localized pores and skin evaluation. As they clarify of their analysis paper, pores and skin is usually uncovered to radiation, and a health care provider’s remedy plan for his or her sufferers who want radiation should set up the absorbed dose earlier than deterministic signs set in. So it’s necessary to have a quick however correct dose evaluation software, however most conventional strategies take too lengthy don’t present direct dose measurements, or don’t replicate human pores and skin intently sufficient. The group made a 3D printed SIL, with a 50 μm thick Dermis Layer and Basal Layer, that may assist physicians “consider the feasibility of localized pores and skin dose evaluation.” Their SIL, which does intently resemble pores and skin, is able to real-time measurement of pores and skin absorbed doses of radiation utilizing plastic scintillators, which had been additionally 3D printed.
“Thickness measurements confirmed values near the design, and tissue equivalence was assessed via compositional evaluation and Monte Carlo simulation utilizing the MCNPX code. The absorbed dose per fluence (𝐷/𝛷) for alpha particles, electrons, and photons confirmed good settlement with dose conversion coefficients from the ICRP 116 report throughout most power ranges. As well as, experimental verification was performed utilizing 4 gamma sources. The radiation responsiveness of the SIL was confirmed by isolating the scintillation sign from the BL utilizing a subtraction based mostly method. These outcomes counsel that the SIL displays tissue-equivalent bodily and radiological properties and has potential to be used as a retrospective dosimeter or in medical purposes for localized pores and skin dose evaluation,” the researchers concluded.
Two-Photon Polymerization 3D Printing of Small Stents
The schematics current the research workflow. First, CAD fashions of stents had been generated. The printing course of adopted, with the aim of getting ready buildings for mechanical and organic testing. Moreover, cylinder samples had been ready from the identical materials because the stents. Mechanical testing was carried out in two steps – experimental materials characterization and in silico modeling. Lastly, stents had been validated utilizing rats in vivo.
The World Well being Group (WHO) says that one of many main causes of demise globally are cardiovascular illnesses (CVDs), together with coronary artery illness (CAD), the place the blood vessels slender and change into onerous. A collaborative group from Lithuanian College of Well being Sciences, Vilnius Gediminas Technical College, and Vital3D Applied sciences are utilizing two-photon polymerization, or 2PP, 3D printing to fabricate stents to deal with the narrowing of blood vessels. 3D printing is ready to make complicated architectural buildings out of a wide range of supplies, making it engaging for producing medical units like stents. However the expertise shouldn’t be with out its limitations, reminiscent of some strategies being unable to succeed in sub-μm ranges of floor roughness, which medically viable stents want. So the group turned to 2PP, which relies on “nonlinear interplay between femtosecond laser gentle and photo-active resin” and has “limitless 3D geometry potential.” They efficiently used 2PP to 3D print stents for blood vessels as small as simply 5 mm tall and 0.7 or 0.9 mm in diameter, and 3D struts as skinny as 50 μm.
“A number of novel approaches had been launched to accommodate the printing of such a construction like voxel elongation and printing in stereolithography-like vat-sample holder configuration. Moreover, the produced stents had been examined mechanically proving their mechanical resilience to commonest kinds of mechanical deformations. Experimental outcomes had been additionally in comparison with mathematical modeling, displaying glorious settlement, hinting at the potential for designing and testing complicated micro-stent geometries earlier than fabrication in silico. Lastly, biocompatibility experiments had been carried out, during which rats survived the 7-day incubation interval and confirmed no vital biocompatibility points,” the researchers wrote of their research.
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