Musculoskeletal accidents don’t all the time present up on the manufacturing report—however they hit onerous the place it hurts: your workforce, your margins, and your momentum.
Handbook palletizing is without doubt one of the most bodily demanding duties on the manufacturing unit ground. It’s additionally some of the missed in the case of value. Certain, it appears easy—choose, place, repeat—however the actual worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is way larger than you suppose—and what to do about it.
What’s actually driving the price?
When a employee will get injured whereas palletizing, the apparent bills observe: medical remedy, staff’ comp, perhaps even authorized charges. These are your direct prices—they usually’re steep. In keeping with the Nationwide Security Council, the common decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re typically 2–5x larger.
Assume turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in additional gross sales simply to recuperate the price.
And if that doesn’t sting sufficient—your premiums go up subsequent 12 months.
The value of inaction
Right here’s the kicker: in international locations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody all of a sudden can’t end their shift. The consequence? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a defend
Right here’s the place it will get attention-grabbing: palletizing is without doubt one of the best duties to automate—and some of the strategic locations to start out.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Cut back insurance coverage premiums
- Get rid of downtime from strain-related accidents
- Shield your crew and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about threat prevention—and in at present’s market, that’s priceless.
From ache level to revenue heart
Should you’ve been holding off on automation as a result of it felt too advanced or pricey, begin by taking a look at the actual value of staying guide. The numbers don’t lie. And with fashionable cobot options that set up in only a few days, the obstacles are decrease than ever.
Need to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one harm may value greater than a completely put in robotic palletizer.
Backside line
Handbook palletizing is hurting greater than your staff—it’s consuming away at your enterprise.
Simply how a lot is guide palletizing costing your enterprise? We may also help you discover out!
💻 Do not miss our Ergonomics webinar with Carla Silver – register at present!
📘 Obtain our Ergonomics e-book, additionally by Carla Silver.
