When your product is frosting and your aim is to maneuver it—quick, clear, and with out breaking a sweat—you don’t need to depart something to likelihood. That’s precisely why one bakery producer teamed up with Robotiq and Alba to automate their bucket palletizing course of. The mission? Stack a wide range of frosting bucket sizes onto CHEP and GMA pallets with out handbook labor or downtime.
Spoiler alert: mission completed.
From handbook to automated, with out lacking a beat
The bakery wanted a greater approach to palletize heavy buckets of frosting. The old-school technique—manually stacking each side of the pallet—was inefficient and hard on staff. To make issues extra sophisticated, they didn’t need to dedicate employees simply to position empty pallets on the conveyor.
So, we introduced within the heavy hitters:
- Robotiq’s AX30 palletizing answer, powered by the UR30 cobot, able to dealing with payloads as much as 70 lb (32 kg).
- Alba’s conveyor and pallet dispenser system, engineered for reliability and seamless integration.
The end result? A totally automated setup that palletizes 57 lb hundreds with precision—and 0 pressure on the workforce.
A wise system with critical muscle
The true magic was within the integration. Alba equipped a pallet dispenser that mechanically delivered empty pallets to the construct zone. From there, the AX30, enhanced with a seventh Z-axis, tackled palletizing with the attain and suppleness the appliance demanded.
To assist the cobot’s actions, Alba designed a conveyor system that did greater than transfer product—it made your complete course of smarter:
- A blade cease and backstop squared up pallets for correct selecting.
- An ultrasonic sensor on the fork truck pick-up zone ensured exact, protected unloading.
- A PanelView 800 HMI touchscreen gave operators full management over dispenser, construct, and pick-up zones.
With this method in place, the road ran autonomously—requiring only a forklift driver to take away full pallets. Discuss environment friendly teamwork.
15 pallets per hour, zero fuss
With repeatability baked in and heavy lifting dealt with by the cobot, the system now delivers as much as 15 full pallets per hour. That is 2,736 lbs of frosting goodness per pallet, effortlessly moved and stacked, whereas operators deal with higher-value duties.
In addition they added:
- Interlayer sheet dealing with, for added stability throughout stacking
- Security scanners, partitions, and lightweight curtains to separate individuals and equipment, preserving everybody protected
Lean Robotics in motion
At Robotiq, we observe the Lean Robotics methodology—Design → Combine → Function—to maintain automation easy, scalable, and good. This challenge checked each field:
✅ Labor reallocation
✅ Improved ergonomics
✅ Versatile answer for various bucket sizes
✅ Quick deployment
✅ Clean integration with Alba’s conveyor tech
It’s a textbook instance of how collaboration turns challenges into candy victories.
Received repetitive duties consuming up your staff’s time?
Let’s construct one thing higher, collectively.
➡️ Speak with a Robotiq professional and begin designing your subsequent good automation transfer.
