How a Caulk Producer Sealed the Cope with Robotiq’s Automation

When a number one caulk producer determined to sort out labor shortages and inefficiencies on the finish of their manufacturing line, they discovered the proper slot in Robotiq’s Palletizing Resolution. Right here’s how they reworked their operations and set the stage for scalable success.

Buyer Profile

This buyer operates within the development materials trade, specializing in caulk manufacturing. Their merchandise, important for development and residential enchancment tasks, are shipped in packing containers requiring cautious dealing with and palletizing.

Picture Credit score:  Vecteezy

Enterprise Challenges 

To capitalize on their experience in caulk manufacturing, the corporate wanted to resolve a number of challenges that hindered their development and effectivity:

1. Labor Shortages: Staffing their end-of-line palletizing operations required devoted employees for every line, creating a major burden, particularly throughout two shifts.
2. House Constraints: Their preliminary consideration of centralized palletizing programs revealed that these options consumed an excessive amount of area and required in depth conveyor rerouting.
3. Price & Threat: Centralized programs require an essential rearrangement of the manufacturing movement and the addition of pricey conveyor programs. It introduces a single level of failure in your manufacturing movement. Centralized cells require industrial robots with a log attain and security fences, consuming a number of treasured ground area. If the centralized palletizer goes down, all of the strains resulting in it cease. The excessive cadence and payload of the system make it very tough to switch with people quickly within the case of a difficulty
4. Flexibility Wants: The corporate wanted an answer able to dealing with a number of case sizes and orientations, making certain adaptability throughout totally different product strains.

Why Was Robotiq’s Palletizing Resolution a Good Match?

After exploring their choices, the producer selected our palletizing answer for its distinctive benefits:

• Compact Footprint: Not like cumbersome centralized programs, our answer provided a small footprint that match seamlessly into their current setup.
• Ease of Use: Intuitive software program options, comparable to superior trajectory planning and simulation instruments, enabled fast deployment and minimal operator coaching.
• Price-Effectiveness: With a projected ROI of underneath two years, the answer aligned completely with their monetary targets.
• Scalability: The power to implement the answer line by line supplied a manageable pathway to full automation with out overwhelming their sources.
• Resilience: Even when one line goes down, the remainder of the manufacturing unit nonetheless produces. Plus, the decrease cadence makes it attainable to quickly assign palletizing labor whereas the system is put again in manufacturing.
• Native Help: Collaboration with a neighborhood companion ensured clean integration, together with customized conveyor designs and gripper configurations for optimum efficiency.

Suggestions if You are Contemplating Automation

For companies exploring automation, listed here are key takeaways from this success story:

1. Begin Small: Deploy automation one line at a time to reduce dangers and obtain early wins. Scaling turns into simpler as soon as the primary system proves its worth. This is without doubt one of the ideas of our Lean Robotics methodology.
2. Deal with ROI: Prioritize options that ship fast and measurable returns, like Robotiq’s Palletizing System.
3. Select Flexibility: Go for adaptable programs able to dealing with numerous product necessities with out main reconfigurations.
4. Associate with Consultants: Work with dependable suppliers and native companions to make sure seamless implementation and ongoing help.
5. Assume “Outdoors of the Field”: Don’t overlook end-of-line processes like palletizing when looking for automation alternatives. These duties usually yield important ergonomic and effectivity advantages.

Conclusion

This caulk producer’s journey highlights the transformative energy of automation. By selecting Robotiq’s Palletizing Resolution, they overcame labor challenges, optimized effectivity, and unlocked scalable development alternatives. 

Need to be taught extra in regards to the distinction between Centralized Palletizing and Lean Robotics? Obtain the Automated Palletizing Purchaser Information.

Able to take step one towards automation? Contemplate beginning with the top of your manufacturing line—it’d simply seal the deal on your success. Discuss with one in all our specialists.