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Wednesday, July 23, 2025

3D Printing The SynDaver Open-Supply Healthcare Model


Find out how 3D printing is delivering increased observe requirements for healthcare professionals utilizing high-tech mannequins.

As desktop 3D printers turn into extra strong, dependable, and feature-rich, we’re seeing a particular shift in skilled use-cases from prototyping to producing closing merchandise.

Healthcare simulation is a extremely focused and quickly rising business. Medical simulators are used as surrogates by medical doctors, nurses, and veterinarians to observe complicated life-saving procedures in a low-risk setting whereas replicating the identical diploma of stress as the actual world.  Having the ability to hone medical expertise with life-like replicas of infants, youngsters, adults, and even animals can actually make the distinction between life and dying outcomes in an emergency.

SAMM provides the most advanced airway for intubation practice

SAMM supplies essentially the most superior airway for intubation observe

Usually the flexibility to work on actual cadaver – when you may get one – is restricted.  With high-end fashions (just like the one featured in Mythbusters and Shark Tank) every little thing is the precise colour, in the precise place, and has the correct molecular weight and tactile really feel.  You are able to do the identical process ten occasions over with no lack of constancy or realism, and no hurt to actual our bodies. Lifelike medical fashions like these can value over $100,000. However what when you can’t afford the worth tag, simply want some primary performance, or can’t discover one within the particular dimension or gender you want?

Enter SynDaver – a present chief in manufacturing artificial people and animals for coaching in colleges, hospitals, and army bases.  They lately launched their SynDaver Superior Modular Model (SAMM), which is the one totally customizable, open-source, 3D printed simulator on the earth. For the introductory worth of solely $9998, you get a life-sized 3D printed model, a desktop 3D printer, and license for ZBrush CAD software program.

SAMM has Automatic Respiration Sounds, and is Upgradable

SAMM has Computerized Respiration Sounds, and is Upgradable

Kevin King, lately named Vice President of International Advertising and marketing for SynDaver, has put many prior years into an ambulance profession as a paramedic, and subsequently understands first-hand how a lot of an affect SAMM could make.

“On the finish of the day, it’s all about bettering affected person security by having suppliers be extra educated, which is mostly a noble pursuit,“ explains King. “With SAMM we’re persevering with the evolution of impacting affected person lives by providing a coaching answer that’s inexpensive and accessible.”  

SAMMs abdomanal cavity contains the mechanics for the respiration system

SAMMs belly cavity accommodates the mechanics for the respiration system

The thought originated from buyer demand for a extra customizable simulation expertise.

The imaginative and prescient is for customers to have the ability to obtain and print their very own substitute components, and in addition use CAD design to enhance upon the present modules and create new items particularly for their very own use-cases. Quickly there might be an open SynDaver neighborhood the place customers can add their designs and share them with others – successfully making a library of modular options to deal with any simulation problem.  

Claire Hobson, an engineer at SynDaver, helped to design the present modular elements with a staff of different engineers.  She was a enterprise main with a background in recreation design and 3D printing who got interested on this discipline after an internship in medical simulation.

SAMM is not only a simulator to show perform, however avenue for anybody to become involved,” she explains. “It bridges any limitations of concentrating on customers since they will make it into something they need.  There aren’t any limits to letting your creativeness run wild and turning it into no matter you want.”

Close Up of the 3D Printed Hip Joint on SAMM

Shut Up of the 3D Printed Hip Joint on SAMM

SAMM’s options embody essentially the most practical and correct delicate tissue airway available on the market, spontaneous user-controlled chest rise and fall to simulate respiration, CPR functionality with person suggestions, automated pulses on the carotid, radial, and pedal pulse factors using fluid to generate the pulses, interchangeable genitalia that permits for catheterization, IV functionality, and far more.

The 3D printed elements are produced on a Lulzbot Taz 6 with MatterHackers PLA filament.  The chest piece alone can take 55 hours to print!

“My profession in 3D printing started when I bought a Prusa i3 DIY package for an impartial examine in faculty. My curiosity for 3D printing finally advanced right into a profession!” says Hobson. “At SynDaver we imagine that when you can dream it, you possibly can design and construct it.  3D printing has made, and continues to make, the dream-to-reality idea accessible to everybody, as it’s now extra obtainable and inexpensive than ever.”

SAMM Intubation Practice Live on the Show Floor

SAMM Intubation Follow Stay on the Present Ground

3D printing supplies a big cost-savings over silicone, permitting SynDaver to supply SAMM at an inexpensive worth level for anybody on the spectrum of affected person care.  You might be solely paying for the performance you want, and you’ll recreate arms, limbs, and different components by yourself 3D printer in the identical materials utilizing the identical manufacturing instruments that they use in manufacturing.  

“The medical business will proceed to include FDM 3D printing into the workflow from prototyping to closing manufacturing,” says Hobson. “There are additionally countless potentialities in bioprinting to create residing tissues. We are able to’t even fathom the place this know-how goes to guide us. The sky is admittedly the restrict!”

3D printing is actually making every little thing accessible and customizable.  Offering entry to healthcare simulation know-how with a view to practice practitioners to save lots of lives in distant catastrophe areas, growing nations and hospitals the place it was beforehand out of attain actually is a noble pursuit.  We are able to’t wait to see what the SynDaver person neighborhood comes up with to switch and enhance upon this fascinating open-source venture.

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